Digital Injection Molding Machine -UCP Series-

Model Number

UCP Series

UCP Series
Your Celluar Phone Injection Molding Machine

Injection Machien exclusively for Mobile Phone
Thin wall precision molding(Thickness of product: less than 0.3mm) is possible through high pressure and high moldind, and screw and cylinder were mounted in order to cope with engineering plastic. With hydraulic device for high responsiveness and thin wall molding using electric device, this is mainly applicable to the field where precision molding is require such as mobilephone parts.

Application of screw and cylinder exclusively for mobile phone Minimize inferior molding by securing the precision of control Injection pressure, Speed, Packing, Back pressure, Close-Leep control Reduce cycle time and improve productivity through improve machine performance.

Application Field

Suitable for the production of thin wall molding items of engineering plastic such as mobile phone parts through high pressure and hign speed.

UCP I

• Thin wall precision molding through high pressure and high speed
  
• Mounting of wear-resistant screw and cylinder to cope with engineering plastic.
  
• Reduction of non-pressure and improvement of responsiveness through enhancement of accurate straight advance of screw and plasticization equipment
  
• Reduction of gas generation rate inside the cylinder through the improvement of mechanical structure and elimination of screw wearing phenomena due to distorted core.
  
• Stable molding through Closed-Loop

UCP II Improvement of the molding of thin wall products through the increase of injection pressure and injection speed Securing of repeatability and responsiveness by standard mounting of servo-valve for injection speed and pressure control Control of back pressure: Improvement of molding quality through the control by servo-valve Minimize inferiority rate of molding products by securing precision of control

Comparison of general proporation-valve and Servo-valve
Classification	General proportion valve	Servo-valve	Remarks
Response speed 100Bar rising time	60~80 msec	20~30 msec	Servo-valve is approximately 2.5 times Response is fast
Hysteresis Curve (Deviation rate of rising and lowering of pressure)	3%	Less than 0.1%	If there is big deviation in Hysteresis Curve, it influences to the change of pressure.
Repeated deviation (Change in pressure)	1%	Unable to measure(No change)	If there is big repeated deviation, the problem of repeatability will occur.
Temperature deviation (40℃ temperature transformation)	0.2mA per 1℃ Approximately 2.7%	1%	If there is big deviation depending on the changes in temperature, problem will occur in product molding.
Minimum basic pressure	7~14Bar	0Bar	The higher minimum basic pressure becomes, the more difficult low pressure control is.
Linear characteristics (Signal value of valve and actual pressure curve)	Curve (Different in change by section)	Straight line	Straight line: As all sections have uniform range of change, control is easy.

UCP II Realization of ultra-thin wall products through the increase of injection speed. Reduction of injection pressure by the improvement of initial responsiveness through Acc driving Improvement of repeatability and responsiveness by adopting CLOSED-LOOP controller - Stable molding of products Securing of repeatability and responsiveness by standard mounting of CLOSEDLOOP servo-valve Increase of energy savings effect according to the use of small size drive motor